Industrial Designer / CAD Engineer — Silicone Overmold (Fusion / STEP, Consumer–Medical Device) - Contract to Hire

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Job Description

MilkEaze – Silicone Overmold CAD Freelancer Job Description

Job Title

Industrial Designer / CAD Engineer — Silicone Overmold (Fusion / STEP, Consumer–Medical Device)

Company / Project Overview

MilkEaze is an early-stage maternal health device company developing a silicone overmolded wearable used during breastfeeding. The product interfaces directly with the breast and must balance comfort, safety, manufacturability, and electronics integration.

The research foundation, sizing rationale, and geometry strategy are already defined. This role is focused on executing production-ready CAD geometry, not exploratory ideation.

Project Objective

Create production-ready CAD geometry (STEP) for a CAKES-inspired silicone overmold, (https://cakesbody.com/) supporting two initial SKUs, suitable for injection molding and silicone tooling.

Scope of Work

Primary Tasks

Build parametric, spline-based CAD geometry (Fusion 360 preferred)

Create a smooth, continuous dome profile with no curvature discontinuities

Implement:

Inner opening (ID) sizing per SKU

Tapered, feathered edges for comfort

Variable silicone thickness (thin edge → thicker central region)

Design around a curved/conical flex PCB band (no flat shelf required)

Ensure geometry is:

Anatomically comfortable

Injection-mold friendly

Free of sharp edges or pressure concentrators

Deliverables

STEP files (authoritative geometry)

Optional: native Fusion files

Optional: dimensioned drawings for vendor reference

Clear file naming and versioning by SKU

Design Inputs Provided by MilkEaze

Research-backed areola sizing decision matrix

Defined SKU strategy:

SKU 1: ID 38 mm

SKU 2: ID 45 mm

Dome depth target (~19.5 mm)

Silicone thickness envelope (~0.5 mm at edge → ~3.8 mm max)

Flex PCB constraints:

~12 mm radial band

~2.3 mm component height

Curvature allowed / encouraged

Reference inspiration from commercial silicone products

Existing draft STL/STEP files (context only; not final geometry)

Required Skills & Experience

Must Have

Strong experience with Fusion 360 or equivalent parametric CAD tool

Demonstrated work with silicone or soft elastomer products

Comfort with splines, revolved surfaces, offsets, and curvature continuity

Experience delivering STEP files for injection molding

Ability to execute against defined constraints without redesigning product intent

Nice to Have

Medical device, wearable, or consumer health product experience

Experience designing overmolds around electronics

Familiarity with tooling considerations for silicone molding

What This Project Is NOT

Not concept ideation or industrial styling from scratch

Not STL-only or 3D-print-focused work

Not rendering or visualization-centric

Not a branding exercise

Engagement Details

Short-term, clearly scoped project

Paid hourly or fixed-price (to be agreed)

Potential follow-on work as MilkEaze advances toward tooling

Application Instructions

Please include:

2–3 portfolio examples involving:

Silicone or elastomer products

Wearables or anatomical interfaces

Injection-molded consumer products

Your primary CAD tool

A brief description of your experience with spline-based surface modeling

Confirmation you can deliver STEP (not just STL) files

Evaluation Focus

We are prioritizing candidates who demonstrate:

Clear understanding of surface continuity and manufacturable geometry

Experience translating constraints into clean CAD

Practical communication and execution reliability

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